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Injection molding is ubiquitous as a manufacturing process—in fact, the majority of plastic products in the world today are manufactured by injection molding. While it is an ideal technique for large-scale production needs, traditional CNC machined metal molds have prohibitive high costs and long lead times for low-volume production.. For prototyping and low-volume production (approximately ...

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Mold balancing plays an important role in injection molding, because of that we would recommend a 24 cavity mold. The parts are divisible in pairs with that amount and will run much better. The ballpark estimate for a cold runner mold that size would be $15-$20,000, and the part price would be under $.09 each for 20,000 parts ordered.

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Thermoplastic PU parts can be made by injection molding, so parting lines can be very exact and precise (without flash). Thermoplastic PU’s hardness range is from 65A to 85D, so the resin can be as soft as rubber and as hard as hard plastic. Thermoplastic PU is typically used in overmolding, to make the jacks for electronics cords for example.

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